2 NEW KITS – Indoor NoCal BD-4 and OT Stick Super Flyer

Here are two short kits that I’ve been dragging my feet on.  These have been proven flyers and I have no excuse why I didn’t get them out sooner.

First is my Indoor NoCal BD-4.  This one should be a great flyer.  It has about 56 square inches and is a very simple high wing cabin with no wing struts.  My prototype flew a 2:52 last winter, but I know there is much more time to be had.  I am including a NoCal Pigtail Nose Bearing and laser-cut prop blades to build your indoor prop.

Find the Short Kit HERE

Next is a short kit for the 1940 Ace Whitman “Super Flyer” Old Time Stick model.  This is a small stick – smaller than the common term implies:  it has a 26″ span and only 60 square inches of wing area.  It is small, but mighty – Winn Moore built the short kit prototype and it was doing well over 2 minutes on its first day out.

Find the Short Kit HERE

Posted in Uncategorized | Leave a comment

NEW KIT – the T.E.A.M. HiMax NoCal Short Kit

I’ve got this ready to go!  Last week, I flew it to an amazing 4:14 on its first day.  Now, you can get your own short kit.  Cut from 5-6# balsa to help you build in lightness!  And it includes 1/32″ sheet laser-cut Larrabee-profile prop blades just like I used (you will need to form them).

Get the Short Kit, including aluminum NoCal nose bearing, HERE

Read about my Day One Adventures HERE

 

Posted in Products | Leave a comment

Flying a New NoCal – the T.E.A.M. HiMax

Did you ever have one of those days?  This will tell about Day One with my new T.E.A.M. HiMax NoCal.

The History

For some reason, the HiMax is one of my favorite planes to model.  This dates back to the early ’90s building and flying Peanuts with the Cleveland Free Flight Society.  As far as NoCal, I know I built one that flew “pretty well” at Akron back in 2013.  I may have built one before: I just can’t remember.  In any case, “pretty well” was just ok – probably around 2 minutes – not bad for an outdoor guy flying indoor, but never really competitive indoors.  I still have that one.

2013 version the wing markings were incorrect – there was no registration on the top of the wing

2013 version flying at Akron. A carved wood prop replaced the Ikara 6″ Indoor prop in the first picture.

The Build

Fast Forward to Fall 2024.  Last year, I built a BD-4 for indoor but it didn’t fly exactly as I wanted it to, so I thought, let’s build another HiMax.  I’ve learned a bit since 2013 about indoor building and flying.  I redesigned the model to what I considered “minimal” structure and built it from light wood (5#, I think).  I used a 7% Simplex airfoil at +2 degrees and the wing has 54 square inches of area.  I located the tail hook so the rubber would come close to balancing the model.  And I formed a 9″ diameter, 13.5″ pitch prop with a 1.375″ blade width.  I have struggled a little with 10″x15″ props so I reduced the diameter a little bit, hoping the reduction would make it easier to trim.

Building this delicate paid off in a way:  the model came out to just about 4.5 grams without rubber.  Of course, there had to be “problems”.  The HiMax has wing struts.  This will cause problems when winding.  Either I have to wind off the model (like I usually do with NoCals) or I have to wind with the rubber on the plane and the model on a stooge, much like any other Scale model.  I thought for a long time how to make a stick that would allow me to wind externally, transfer to a stick and load into the model.  But I felt this would be more trouble than it would be worth, so I decided to wind with the model on the stooge.  This meant winding with the rubber passing through the model between the fuselage and wing and wind struts.  If the rubber breaks, damage will be done.  I did have to mount a small piece of aluminum tubing just in back of the tail hook to mount the model on the stooge.

One of Those Days

So, I took the model to our first Indoor contest to test it out.  I had done nothing other than a small test glide in my living room to check the cg – it was close enough.  I loaded up an 18″ motor of 0.085″ rubber and wound in 1000 turns.  It was a little stall-y, so I adjusted the thrust and tossed again.  Pretty much the same.  More adjustments and a small bit of nose weight.  By the time the 1,000 turns ran out, I had a fairly decent trim.

I wound in 1,500 turns and let it go.  Ok, there it goes!  It was climbing well (maybe a bit fast) circling to the left.  Past advisors had told me to circle to the right and put is washin/washout to encourage that – but I think I got that wrong/opposite during strut installation, so I flew it left.  That first flight – it turned out well.  It flew to the rafters, but didn’t bump.  It landed at an impressive (for me and a first flight) 2:58!

the results of the first attempted flight on 1500 turns.

I decided that maybe 0.085″ was a little too strong, since I was at 1,500 turns and knew the motor could take several hundred more.  So I loaded a 20″ loop of 0.080″ and went again at 1,500.  This time I got 3:06 with much the same flight pattern – a fast (but stable) climb, very near the rafters, and landing with a pretty good time!  The next flight was just over 1,800 turns – 3:15 but with a couple of bangs on the rafters.

I decided to try something different.  These climbs were fast – and the flights need to be longer to be competitive.  I got out some 0.070″ rubber and made a 24″ loop.  This was a lot less power and a lot longer.  I cranked in 2,500 turns and watched the climb-out – it was a similar pattern, maybe not quite a quick to the roof.  In fact, it didn’t get quite as high.  It landed at a disappointing 2:44 with a bunch of turns left.  Unwinding on the stooge showed 1,200 turns remained in the motor!  So, while it would climb out well enough but it just couldn’t sustain the cruise.

I thought about finding some 0.075″ rubber, but wanted to try something first.  I decided to chop off part of the tail end of the motor.  The new motor ended up about 18″ long.  I wound it up to 1,975 and watched it go up faster than before and actually cruise around.  It landed at 3:25 – best of the day.  But it had turns still on the motor – 350 left.   One last attempt.  I opened up the left circle a little bit, thinking the tight circle was holding the model back.  With a wider circle on 2,000 turns, I was rewarded with a most unexpected 4:14!

I hadn’t expected flights like these on the first day.  And I was very surprised I was able to use 0.070″ rubber – that’s thinner than I expected!  So this little model has already surpassed my expectations!  (By the way, 4:14 was good for SECOND Place today; I lost to Don Tang flying a Turbo Cessna 195 – my design – to a 4:36.)

The drawing needs to be finished (several details need to be added) and I will get the Short Kit online soon!  I might even include laser-cut blades.

 

Posted in Builds, Products | Leave a comment

Product Update – 2 styles of Dow 33 Lube!

I recently picked up some old-school Dow 33 Medium (pink) at a reasonable price.  When I got it I realized that I had been mis-identifying my stock of Dow 33 – I now have Dow 33 Medium (pink) and Dow 33 Light (white).  The “medium” and “light” refers to the lubricant’s viscosity – how thick it is.  So now you have two choices!

In addition the price on BOTH has been reduced to $27 a tube!

Posted in Products | Leave a comment

Two More 3D Products! – Mini Nose Buttons and a Tracker Box

Two new 3D-Printed products are being released.

The first is VPS Mini Adjustable Nose Buttons.

These have been in development for a couple years.  With permission of Model Aviation Products, I have created a much smaller version of the Gizmo Geezer Adjustable Nose button.  These are KITS (you assemble) and are suitable for Peanuts, Pistachios, and NoCals (try to keep the power LESS THAN a loop of 1/8″ rubber).  They weight about 0.35 grams assembled.

Get them HERE.

The second is a Storage Box for your BMK Tracker.  This replaces the cardboard box, utilizes the original foam insert, and provides a nice hard shell for your equipment.

Get it HERE.

Posted in Products | Leave a comment

NEW KIT – P-63 Short Kit for WWII NoCal

I bumped into this Short Kit this morning and wondered “why haven’t I posted it, this is from last year?”  Well, it looks like I had to finish the printed tissue templates.  I did that (minor editing), loaded that file onto the server, edited the Printed Tissue Template Page, and loaded the kit into the sales catalog.

Winn Moore requested the P-63 for our Indoor WWII NoCal Combat last season and proved the design, getting over 2 minutes in testing.

Now you can get all of the above (but the 2 minutes is up to you!)

Get the Short Kit (with nose bearing) HERE

Get the tissue template HERE

Posted in Products | Leave a comment

Tool Development – NoCal Prop Spar Drill Jig

Yesterday morning, I was sitting here dreading the build-out of a NoCal prop or two.  They aren’t difficult, but they take time.  Also, I’ve been thinking “I need to make something new to print out (what – I don’t know).”

So, somehow, the two got combined.  Part of building a NoCal prop is the prop spar.  Not being a super-duper indoor fanatic, I use pre-made dowels that are actually medical Q-Tip shafts (yeah, I used to sell these).  They are heavier than balsa – but they are stronger, too.  I’m not a fanatic about conserving micro-grams, so they are good enough for me.

But there are two things that are critical to the creation of these spars: 1 – the prop shaft hole needs to be in the middle (r-to-l) of the spar and it needs to be perpendicular to the spar.  So, rather than build a prop, I decided to see if I could tackle these issues with a little jig.  It took just a little over an hour from empty page to printed and assembled product, ready to test.

Here’s the Volare Products NoCal Prop Spar Drill Jig (buy it HERE):

the Drill Jig in closed position

the Drill Jig in open position. It is made from two parts with a bit of printing filament as a hinge (the red in the photo). Features: both pieces are grooved to accept the dowel; both pieces have a 0.025″ hole drilled in the center, perpendicular to the spar groove; and it has notches designed to create spars with lengths of 4″, 3.5″, or 3″ in overall length.

you should set your prop shaft drill to a depth that goes through the base, the spar, and the lid.

For a 4″ prop, insert the dowel into the jig and make the end of the dowel flush with the end of the jig, as shown.

on the other end, trim the dowel flush with the opposite edge of the jig.

with the dowel in place and captive in the jig, drill from the “bottom” of the jig. It is pre-drilled at 0.025″ and the depth of the base will guide the drill squarely into and through the spar. Drilling from the top is NOT recommended, as the lid does not have enough depth to squarely guide the drill.

results

to trim to a a 3.5″ or 3″ length, open the lid and insert the drill or music wire into the new hole and into the base to locate the spar. Use a knife to mark the spar at one of the existing notches in the base. Remove the spar, cut the end, reinstall the spar, notch, and cut the longer end in the same manner.

the end product!

 

 

 

Posted in Builds, Products | 1 Comment

New BMK Products – RDT Band Burner System and LiPo Discharger!

I have added two new BMK products:

The RDT Band Burner system and the small LiPo Dis-Charger.  THe RDT band Burner can be had in 3 varieties:  1:  full setup, 2: Burner Board and Battery, and 3: Burner Board only.

If there is a BMK product that you want, let me know!

Find them HERE

Remote DT Band Burner system

 

LiPo dis-charger

Posted in Products | Leave a comment

A NEW JETCAT KIT! – Canberra

This falls under “if you can’t beat ’em, join ’em”.  Winn Moore convinced me to produce a Canberra kit.  The Canberra is a popular JetCat.  The first-generation jet bomber had a generous wing and good proportions – and all versions seem to fly well.  So, Winn came up with a size (13″ span) and wing structure (Jedelsky-style) and asked me to cut a kit.

He built a couple prototypes which have flown well.  I built one and struggled with it.  Together, we decided to add a touch more incidence and I built a second prototype.  Whereas most of my JetCats “show potential”, this one skipped that phase and went right to “it flies”!

As you might recall, my backyard is “large” for a yard, but small for a testing field.  And it is surrounded by trees.  Because of this limited area and dangerous boundaries, I am restricted to low-power testing.  Yes, there were some tweaks – gurney flaps, nose weight, etc. – but I was getting very promising flights right off the board.  And, maybe most importantly, I was getting repeatable transitions from power to glide.  Yes, I got into the trees a few times, but I was able to position myself in the yard to accommodate the launch to the right and the glide to the left and keep the model inside trees.  I stopped testing when I got two LOW POWER flights of just over 20 seconds.

Yesterday, the Cloudbusters had a contest at our field.  The weather forecast wasn’t great, but I was surprised by a calm morning with the only downside being a wet field due to overnight rains.  Under full power, I had many flights in the 25-30 second range.  And that is with no lift at all and heavy, wet air.  This model is ready for some good air, but we might have to wait until next year.

I’ve put together a kit package and you can find it here, if you’re interested.

Canberra Jet Cat Laser Cut FULL Kit

Posted in Builds, Products | Leave a comment

Out of Town for a bit…

Posted in Customers, Events | Leave a comment