NEW PRODUCT – Boehm Freewheel Clutch

Cloudbuster Chris Boehm is a tinkerer.  He has cobbled together many items that he uses in his modeling and he has been experimenting with freewheel clutches for years.  There is even a video on how to make a clutch with brass tubing which is soldered to the prop shaft (and it works well).

Over the past year, Chris has been experimenting with a new design that fits behind the prop, that allows for prop swaps, and has a positive action – no need to manually set the clutch and it re-engages should the rubber skip.

The best part of this clutch is that is it LIGHT – about 1/2 gram.  This is 50% lighter than the other behind-the-prop bail clutches and makes it great for Dimers and Peanuts where you don’t always need a huge amount of nose weight.  They are drilled for an 0.047″ prop shaft, but could be bushed for 0.032″, if desired.

We (Volare) make these for Chris and sell them through my site.  They are $4 each and can be found HERE.

 

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Puzzled by Props?

The more I play this game, the less I think I know!  Here’s what I do know.  For small planes, like Peanuts, we want to keep the plane light.  And for any plane there is a best-fit prop and rubber combination.

For my Peanut Bellanca Aries T-250, prop selection was (naturally) part of the process.  But since taking over Superior Props in 2013, I have been using wooden props almost exclusively – and it is not just a marketing ploy.  I think they perform better – and they generally weigh less.  Weighing less fits right in with the “keep your Peanuts light” mantra.

I started out with a 5.5″ Stacked prop.  This came out somewhere near 1 gram.  The bare prop weighed 0.8 grams, and I added tubing bushings and a Garami clutch, so the finished weight is about 1 gram.  1 gram is a great (light) weight and I am completely satisfied with that.

But I also mounted it on a Gizmo Geezer nose button.  These weigh about 1.2 grams.  In order to get the model balanced (with rubber) at the proper CG location, I needed to add about 1 gram of tail weight.  The all-up weight of the plane (without rubber) came out to 9 grams.  That is not bad for a Peanut and the g/sq.in. worked out to be 0.28 – which is pretty good wing-loading for a Peanut (or any scale model).

But those extra 2+ grams (1.2g GG Nose and 1g tail weight bothered me.  So I decided to try a different prop (and nose button).  Recently George Nunez showed a “can” prop he made and it looked great (and performed well, too).  I have made these before and decided to try my hand at making a light prop with these materials.

my 5.5″-6″ “can” prop template. I will keep this and just slip a different cup on the outside and trace the blades on the new cup.

I used some cups from Walmart and while I thought the material would be thin, it seems to be just fine.  I made up two blades, cemented on toothpick shafts, made a 1/4″ square prop hub, installed tubing and a Nason Clutch – and it came out about 1 gram (about the same as my stacked prop).  I made up a plug to replace the GG button and used a small Peck button.  The comparison of the assemblies showed that I saved 1 gram and testing showed that I could remove the tail weight – that’s 2 grams saved!  My model before rubber is now ~7 grams.  That’s a 22% weight savings.

the different in weight is the difference between the wood/Peck nose button and the Gizmo Geezer nose button.

That got me thinking about plastic props, so I assembled a handful of 6″ and 5.5″ plastic props and weighed them all.  Here are the results.  The big surprise to me was the (randomly selected) North Pacific prop is just as heavy as the SIG reproduction.  It was no surprise that all of the plastic were at least twice as heavy as wood – I’ve seen that consistently since I converted to wood – pretty much regardless of diameter.

 

 

Of course, matching rubber to any prop is another mystery and it is dependent on a myriad of things.

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NEW PRODUCT – NoCal Stuka Short Kit

Last year, I built and flew (and destroyed) a Stuka NoCal.  I had some decent flights on it, but I over-torqued it and it broke apart.

Last week, someone asked about the Short Kit availability, so I finished up the project and it is now available.  Find it in the Shop (HERE).  There are FREE printed tissue templates, to boot.

As an aside, I’ve been a little slow in kit releases.   I have other PROVEN models that I could finish the kit-prepping – if there is interest.  Let me know if anyone is interested in these (all short kits) – I could be convinced to push these into Production:

  • Peanut Fairey Barracuda (with canopy) $15
  • Jimmie Allen Sky Raider ($15)
  • Jumbo Aircraft Designs Stallion ($25) (plans will take some time to get ready)
  • Peanut Bellanca Aries T-250 ($10) (has flown, just not quite finished)

I also have a handful of plans that are ready to prototype (not built and tested, so not ready for production):

  • Gil Sherman Convertible 2-Bit
  • Peanut WACO SRE
  • 1/2-sized “New” Gollywock (the second version – the one with h-stab tip plates)
  • NoCal Occipinti’s Tailwind (nearly ready to cut and build – retract version – NO landing gear)
  • plus a couple that are awaiting work by others

Plus, I am working on a new Dimer, a 1′:1″ Lacey M-13 (M-10 as it is today), and there will be several more this winter – maybe even a WWI biplane!

Building Season is here!

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Products Removed – Temporary?

Due to the nature of the very-small-businesses that provide our hobby, I have had to remove some products from my catalog.  My hope is that this is temporary.  The following have been removed due to supply and or/production issues with my suppliers:

  • Peck Small 0.032″ Nose Buttons (white)
  • Peck Small 0.047″ Nose Buttons (black)
  • Peck Large 0.047″ Nose Buttons (white)
  • Peck 0.032″ prop shafts
  • Peck 0.047″ prop shafts
  • FAI-Munson BUTTON DT Timers
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The Peanut Factory

Everyone loves Peanuts (unless you’re allergic). Here is my latest. The Bellanca Aries T-250 – a rare model from the ’70s.  Cloudbuster Chris Boehm built one several years ago from the Walt Mooney plan.  We talked and he wants a bigger one.  I said “that sounds great” but I did this one for the upcoming indoor season.  (I’ll get to larger version later.)

Now I am working on printed tissue.  Two factors here: 1) there were only four built (easy!) and 2) all of the color schemes are complicated.

I built this (and cut laser parts) from light 1/32″ and light 1/20″ balsa – hoping to create something for Indoor that will not have to fly at a million (scale) miles an hour.  The ribs and most of the formers are 1/32″.  All of the stringers and cut pieces are 1/20″.  I did use 1/16″ square for the leading edges and spars.

This Peanut has almost 33 square inches of wing area.  That’s not bad for a “normal” airplane (not a racer or other “strange” configuration).  In fact, it is more than my Nesmith Cougar or my T.E.A.M. HiMax.

The challenge for me now (beyond the tissue) is to make a light and well-functioning prop.  I’m not sure if this will be a stacked prop or a formed prop.  I can’t seem to make formed props lighter than carved ones, so I’ll probably go stacked.  I’m calculating (mentally) a 5″ or 5.5″ at about 6″ Pitch.

Oh, I’ve got to vacu-form a windscreen – shouldn’t be too hard.  With any luck, I can get this flying at around 6 grams without rubber – I hope!

 

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A New Embryo and Other Progress

A New Embryo:  Over the last week or so, I’ve been working on a new Embryo design.  This one is based on the Tom Nallen Durham Mystery.  My flying buddy, Winn Moore, told me to extend the fuselage.  He had done that, and it seemed to work well.  I couldn’t leave that alone and extended the fuselage and did several other tweaks and sent the new plan – along with a fictional story regarding how the “Durham Air Limousine” came to be.  I won’t publish that story until it appears in the FAC News.

The weather is not the best here in Michigan as autumn has set in.  We are scheduled to have a Cloudbusters Outdoor Contest Sunday (14 Oct), weather depending.  I will give the Air Limo a good test there.  I did take it out in the back yard today with a short fat test motor and 300 turns and got it to climb in right spirals to about 30 feet and had a great glide – so good I almost lost it in the woods and/or creek.  It’s time to stop testing in my back yard before I lose it.

I am confident this will fly and fly well.  I will have short kits available soon.  Here are a couple of photos of the model.  (scroll past the photos to read other news items).

the airfoil might make some modelers say “Golly”

The wing has the same dimensions as the Durham Mystery.

 

P.S.  these are my “standardized” endurance colors.  Some say they are “garish”  I say they are just right.

New Site:  As you might be aware, I had my site updated – it has been a long journey.  It is not “perfect” and some of you have found issues, most are caused by screen size.  I paid good money for this – more than I wanted and the contractor failed to meet my expectations.  But, the store is up to date and (supposedly) secure – and my blog is integrated with the web store.  So, even though I have had to fix some things myself, I think it is done (or as done as I can make it, since the contractor has again disappeared on me).

Model Performance:  This may be the most significant issue in my modeling in the last two or three years.  I’ve been trying to step up my performance game and coming out of the July contests, I asked Don DeLoach for some pointers on how to get better performance out of my models.

I have a Wanderer that I use for OT Stick – and it has done very well over the last three seasons.  I almost always get a max – but rarely more than 2.5 minutes unless assisted by good air.  How can I increase my glide?

Don told me one thing (with follow-on tidbits) that really changed my models’ performances.  He said:

  • Calculate the CG based on TVo and balance the plane at that location.
  • Adjust the glide using incidence settings – NOT CLAY.
  • Once the glide is set, use only thrust settings to do the final power trim – NOT ELEVATOR and NOT CLAY.

Now I have done that – well, partially – but I took all my endurance models and calculated the CG, marked it on the wing, set the model (with motor) on my balance jig, and used clay to balance.  Every plane was different than what I had been flying.  I had to do the next portions of trimming at Muncie at the Outdoor Champs.

I only changed the incidence and worked up the power.  I started requesting official flights as my final thrust trimming was being done.  All of my endurance planes became predictable max flyers and their glide was terrific.  Heed Don’s words and your flights will be better.

Here is one more important tidbit that Don gave to me:

  • Downthrust’s only purpose is to control a looping tendency.
  • Looping is a result of excessive Decalage.
  • Excessive Decalage is a result of CG too far forward.

Let me just expand on this a little bit. Many people say 30% is good to balance, but then they need to crank up the incidence to get the model to glide.  Then when they apply power, they need a lot of downthrust.  Do you think – just maybe – the 30% CG is not back far enough?  Stop guessing and start calculating.

I have seen a particular (and popular) model that requires a LOT of downthrust to fly.  I wasn’t the only one that observed this.  Using the information above, if it has too much downthrust, it must have too much decalage,  and as the last bullet states, too much decalage means the model is nose heavy.

Solve this by finding the CG, setting it, and gliding.  Adjust the tail incidence to get a good glide.  Then apply power and you should need much less downthrust.  (Note, that this model is a biplane and, like the Fokker D.vii, you probably need to set the horizontal so the leading edge is higher than the trailing edge – GIVEN THE PROPER BALANCING.

 

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FREE Hot Dogs at the FAC Outdoor Champs

This is our 4th YEAR of doing this – stop by the VOLARE Tent after flying on Thursday and grab a FREE HOTDOG as our Customer Appreciation!  See you there!

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Website Updated

It’s been a long journey – I needed a site upgrade for some security reasons.  The site has been in flux for over a month, but now things are looking and acting a lot more like they are meant to be.

In the past, my blog and my sales area were two separate sites, barely linked and not really integrated.  Now, you can see that my blog area is fully contained within the shopping portal.  All of my articles and New Product posts will appear right here.  You will have access to all of my old articles are reference material via the menu on the right side.  Note that if you are within the shopping area, this menu disappears, replaced by shopping items.  If you want to return to the blog and its menu, you can get there from two different paths:  1) click the word BLOG on the main menu bar at the top (the black band).  You can also get to the blog by clicking the VOLARE PRODUCTS image in the upper left corner.

If you notice any broken images, please let me know.  There are hundreds on my site and some are not yet fixed.  Also, let me know of any other issues you might find while looking around.

–george

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(FF) Kids These Days!

Some people say Free Flight is dying.  Some people say kids don’t fly Free Flight.  Sometimes there is a bright spot on the horizon.

In 2012, I came back to Free Flight Modeling and I purchased a vendor business.  I specialize in Flying Aces Club Free Flight (even today), but I felt that I needed to promote my business to a community and audience that I would not normally see.  I went to the AMA Outdoor Free Flight Nationals in Muncie, Indiana.  And I became aware that Free Flight is, while still small, bigger than I thought.  There were a couple hundred, maybe more, people flying all types of models – rubber, gas, electric, glider.

I also was exposed to two things:  1) the Builder of the Model (BOM) rule was eliminated for AMA Outdoor Free Flight and 2) this actually helps kids participate and compete in Free Flight.  And the National Free Flight Society (NFFS) truly encourages kids to participate, holding many events (and trophies!) for Junior and Senior classes.  I am a fan of BOM, but it truly has a place for juniors – they can learn to fly before they learn to build – and that is critical because it instills the spirit of flying into the kids.

Two of the kids that I have been watching at the AMA Nats every year since then are Hayden Ashworth and Kyle Gerspacher.  Hayden was a tiny little kid learning to fly his grandfather’s gas models.  And Kyle, just as tiny, was out on the field flying P-30 and other sport rubber models with his dad.  Our paths don’t cross much except for the AMA Nats, but we know who each other are and I was able to tell each of them “good luck” when I saw them this year in July.

Why good luck?  Well both of them were headed to the FAI Junior World Championships in Bulgaria – happening right now.  Hayden, focusing on F1P (a gas-powered event) talked with some modesty about how he was on the team and might not be the best (as the only Junior F1P representative for the USA).  This week has been a fantastic one for both boys.

Hayden on the left and Kyle on the right. Today in Bulgaria. Champions in my book! (Snagged off of Facebook. USA Team photo – probably by Gene Ulm.)

Kyle flew in F1B – the most demanding and high-tech “unlimited” rubber.  He maxed in every round and made the final fly-off where he placed Second in the World.  Hayden flew his power ship in much the same way – maxing every round and flying to Second in the fly-off.  Such an accomplishment for both of them.  To paraphrase what Rudy Kluiber said today: I am happy to say “I knew them when…” and I hope to be watching them for years to come.

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They Call It “Endurance” For A Reason

Well, two weeks of National Contests are over for the year (first the FAC nats in Geneseo, NY and then the AMA Nats in Muncie, IN).  I had goals – most of which remain unfulfilled, but it was a good time and many lessons learned come from it – along with new goals and projects.

I have three ships which I can depend on to give be consistent and reliable performance:  the Bad Axe (Embryo), the Wanderer (OT Stick), and the King Harry (2 Bit/OT Fuselage).  The Bad Axe and the Wanderer are in their third season and the King Harry is in its second season.

The Wanderer, while I would like a better climb-out is reliable, as long as I keep the dumb pilot from making mistakes.  It often makes a fly-off (after 3 maxes), but is oftne short on the duration needed to win the fly-off.  This year in Geneseo, after one long flight, I retrieved it from the beans and got back to “camp” and noticed about 3/4″ was missing from one tip of the propeller.  Not having a replacement prop handy, I just balanced it and  flew at least 4 or 5 more flights on it without noticing any difference.  My Wanderer came in 4th in fly-offs in Geneseo and Muncie this year.  I will make a new prop, but keep the old one on hand – just in case.

Prop Damage – and my new tattoo. Remember to live every day.

My Bad Axe – two-time AMA Nats Embryo Champ has taken a beating – the 1/16″ fuselage does not handle blown motors well.  In June, ALL of the tissue was blown off the fuselage and I could not complete my 3 flights at that particular contest. I hurriedly recovered the rear part of the fuse (behind the wing), but the front half remained shaky.  It was so windy in Geneseo, I could not get my flights in and chose to concentrate on 2-Bit.  I took it to Muncie and proceeded to break the entire top of the nose off the model test flying before the contest even started (Tuesday evening).  The plane has been suffering for awhile and I should have just stopped right there, but I had to defend my trophy!  I rebuilt the nose the night before Embryo in Pat Murray’s motor home.  I used 1/8″ square throughout because I couldn’t finish the tissue to give it strength.  It would have to do.

The next day, I upped the motor from a loop of 3/16″ to 2 loops of 1/8″ (the plane is getting pretty heavy).  I gave it a test flight and had mediocre results.  I called for a time and put up an 89 second flight – a sad ending to a faithful model.  In a moment of inspiration – or desperation – I swapped out the 6.5″ wooden Superior Prop for a Czech 7.875″ plastic prop and wound it up.  Gene Smith was timing me and I expected more mediocre results.  After about ten seconds of flight, he shouted to me “I’ll mark your max down right now!” as I rode off chasing a monstrous rocketing flight.  Indeed it was a max!  My third flight was a repeat of the second.  That prop and rubber combo breathed new life into a model that was nearly retired.  If I had just swapped that prop one flight earlier, I would have taken home Champion again, instead of Second Place.  I will keep using the Bad Axe, but will soon build a new Embryo.

The King Harry was looking like it would be FAC Nats champ when I put in a terrific 3+ minute flight on a windy day deep into the beans – and I walked right up to it (roughly 10-15 feet off my 1/2-mile line).  I had some issues getting off the table in the strong winds and as I took off on my bike for the launch table, the O-Ring I used on the prop end of the motor BROKE, sending the fully-wound motor back through the fuselage, taking out uprights and tissue.  The prop was also broken in half earlier (probably best I did not get that last flight).  More dashed dreams at Geneseo.

At least 8 cross pieced to be replaced and almost all of the tissue.

I got home from New York on Sunday afternoon.  I was leaving for Indiana on Tuesday.  That left Monday to rebuild and re-cover the fuselage and repair the prop.  It was a fairly simple job, but time-consuming.  The prop was reinforced with carbon fiber strips and bound with thread.  But the plane was back to “normal”.

It flew well in testing – and it flew well during official flights.  I maxed out, although the last flight was in “bad air” and only got a 2:00.xx flight – JUST ENOUGH!  I waited the rest of the day – there were serious flyers out there flying, including Don DeLoach with his amazing Flying Aces Moth – and he had maxed his first flight.  I waited until the cut-off time for OT Fuselage times (3pm to allow for a potential fly-off).  No one triple maxed – I was CHAMPION!

You can see the prop repair.

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