Moving Onward and Upward – Volare Products

July 2nd will begin a new chapter in Volare Products and in my life, in general.  Whereas Volare Products has been a part-time, after-hours “job” for me, I will be retiring from my regular, full-time job on July 1st and will be dedicating those hours to Volare Products.  It is my hope that this translates into better service for my customers, improved accuracy on the web site, expanded product line (mostly expanding my kits), and increased activity (sales).  We shall see!

July is also the busiest month of the year for me, as I will be traveling to the FAC Nats and the AMA Nats where I will be striving to compete at the top levels and also selling product to eager customers.  Selling at contests is a terrible compromise – time dedicated to sales is time away from competition and time dedicated to flying results in sales lost.  So, when you go to one of these events and you run into me, please consider the following statements.   I will PRIMARILY be competing at the FAC Nats.  Of course, I will be set up and selling the Wednesday before competition – that will be the big day of sales.  I will have all of my stuff with me, but likely not set up to sell on the field.  Orders can be taken and they will be filled after hours, but I am in Geneseo to FLY first, and sell later.  In Muncie for the Outdoor Free Flight Nats (I won’t be at the Indoor Free Flight Nats), I will try to do as I have done in the past – that is have my stuff set up and available for purchase, but I might be out on the field flying at any given moment.  Please understand and consider these scenarios.

One way that you can help relieve my conflict (sell or fly) is to PRE-ORDER!  Go on the web site and fill a cart and place an order and I will deliver it to either of these two events, already packed just for you.  You can pre-pay or you can select Cash/Check for payment on the field.  For shipping, you should select EVENT PICKUP and indicate which Event to which you expect delivery in the notes.  This will result in zero shipping charges.  One caution with this – if you are selecting an item that is out-of-stock, either check with me first, or take the chance that I don’t have it for you.  IF YOU WANT SUPERIOR PROPS DELIVERED, ESPECIALLY FOLDERS, GET YOUR ORDER IN NOW, as they take time to make.

As I am an FAC Guy, I have been collecting a variety of hardware and tools over the winter and will give my FAC customers first crack at these.  There are a couple of boxes of various winders, balsa strippers, rubber strippers and other tools that will be available on a first-come, first-served basis starting Wednesday in the sales area.  Anything left will be available two weeks later at the AMA Nats.  After that, they will go on the web site.

Oh – I will have PLENTY of Gizmo Geezer Nose Buttons!  These are the hottest of hot sellers at the FAC Nats and I will be very surprised if I sell out this year (but you never know!)

We plan on being very active at the FAC Nats.  Our monthly Facebook Giveaway will somehow be tied to the event (we’re still thinking of how to do that).  We would love to see anyone that has built one of our kits and may create a separate promotion for highest-placing Volare Products kit.  Don’t hesitate to find Jack or me and show us your model – we’d love to get a photo of it and you – even if it isn’t the top performer in its event!

We will be on the field until dark every night.  If you haven’t thought about after-contest evening flying, you owe it to yourself to just stop by and watch, if not fly.  It is the most relaxed and enjoyable environment of the contest. No one is scurrying to get flights in, they are only there to enjoy the pure essence of Free Flight.  Stop by our area, pick up a cold beverage, have a nice chat about planes, hints & tips, or whatever – camaraderie, mostly!


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May Flowers (Products)

It’s been a hectic couple of months here at Volare Products.  Spring is in full bloom and I am itching to get flying.  We had one outdoor and one indoor contest in the past month, but it looks like the next contest will be a cold and windy blow-out.

There are new products just around the corner.  As stated earlier, Torque Meters are in their final stages of Production and the first batch of Sidewinder meters should be available this weekend.

My Facebook followers already know that I just released a NEW Short Kit in my Monthly Facebook Giveaway – the tiny, but great flying Pacific Ace jr.  It’s already on my site, so you can just pop over to the shop and pick one up for $10.

PAjr12Wait…you didn’t know about my Facebook page?  I post a lot of photos and commentary over there that doesn’t get published here.  You can check it out at this link:  And, yes, you read that right – I give away a Short Kit, sometimes a Full Kit, every month!

I have more kits on the way, too!  One that is near completion (for Production) is the Kokusai Ta-Go Dime Scale Short Kit.  You may have seen the plan in the Jan/Feb 2016 issue of the Cloudbusters Newsletter.  I published it there to comply with the new Flying Aces Club Rules that all neo-Dime Scale plans must be released in a known publication to verify and validate that the original plan conformed to the FAC rules requirements regarding plan size and parts layout.  Jack Moses built the first prototype and it has flown well.  My son, Jack, has prototype #2 nearly complete and I have one under construction, also.  I’ll have the kit online very shortly.  Here is a photo of Jack Moses and his model:

TaGo-09I’ve been considering creating a Short Kit of my Barracuda NoCal.  I probably will someday.  The plan needs a little more work.  Encouragement from you readers could hurry that along.

I’ve got one other Short Kit almost ready – two prototypes were sent out and one has been completed.  That builder tells me “kit it!” but to my knowledge, his model hasn’t flown yet.  The other prototype is under construction and feedback has been received for corrections (which were already applied to the prototype that has been built).  I anticipate that this kit will be a popular one, because the plane is a known winner and I don’t believe it has ever been kitted before.

Two other prototypes are out being built – this model will be in the registration packet for the 2016 FAC Outdoor Champs this fall.  It’s a reproduction of the rare Comet kit E-2, the Vega Starliner.  That kit won’t be for sale until after the September meet.  Anyway, I know you will want to go to the contest and get one in your registration pack!  Here’s Pres Bruning’s drawing for the T-shirt – oh yeah, you get a T-shirt, too!


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Torque Meters – Taking Orders

I spent Friday and Saturday at the Volare Products Machine Shop so that my dad and I could collaborate and finalize the design and operation of two new products:  plug-n-play Torque Meters for two standard winders, the Morrill Sidewinder and the Rees Scalewinder.

RT01 MT01The VPS Torque Meter for the Morrill is similar to the old Hinson torque meter and it installs the same way:  unscrew the hook adapter and screw on the torque meter.  The capacity is 120 inch-ounces and the scale reflects this, but needs to multiply by 10 (10 on  the scale represents 100 in-oz).

The VPS Torque Meter for the Rees is similar, but is a brand new product.  It is a bolt-on to the Rees winder.  The capacity is 30 inch-ounces, but I don’t think anyone will (or should) ever take the Rees to 30 in-oz.  Most people would max out the Rees between 10 and 20 in-oz.  The scale, again, reflects 0-3 (multiply by 10).

We are in production on the VPS Torque Meter for the Morrill Sidewinder is in Production.  The prototype has the bugs worked out and we have parts ready to assemble for 8.

MT03The VPS Torque Meter for the Rees Scalewinder has been prototyped, but there are some tweaks needed to be made, but they are small issues and we are ready to go forward with this.  It will be a full assembly – with the face plate and everything – unscrew the four small screws and replace the hook and plate with the torque meter and plate.


Both meters utilize two bronze bushings and a ball-bearing thrust bearing.  Both of these will be $80.  Feel free to inquire about availability; we will take pre-orders without deposit – put your name on the list.  The VPS Meter for the Morrill should be available within a week or two, the VPS Meter for the Rees just a little longer.

One parallel note – we are resuming production on the Rees Winder, but are having trouble sourcing the main gear (it is backordered with the manufacturer).  At some point, we will offer a new Rees winder with torque meter installed.  Also, we are going back to the original long knobs (as shown above).



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The Long Road from Idea to Kit

I’ve had real conversations with friends and customers that go something like this “well, that can be your next kit!” I’ve imagined that some customers don’t understand what goes into producing a kit, even a short kit – at least out of this shop.

Part of my business philosophy for the products I create is that they must be tested and proven.  In a way, it even goes beyond what I create; it is also why I don’t carry electrics or gas or r/c –  I just don’t know about those areas, so I don’t want to offer and promote something and create a false sense of endorsement or quality.

When I started offering my drawn plans, I didn’t release any until they had flown the FAC minimum official flight time of 20 seconds.  This carries over into the kits and short kits that I create: every one has been built and tested and “passes muster”.

So, over a year ago, I started to work on a Jet Cat.  It’s a simple event that you can do in a smaller space or in worse weather – or just for fun.  Gliders are NOT an area of my expertise and starting from scratch has not been an easy process.  Here you will see a photo showing my progress to date.  (more story below)

TweetPrototypesThis is my Cessna T-37 Tweet Jet Cat.  I chose the design because of the proportions and simplicity.  You see three versions.  The top version was completed in January of 2015.  It featured a laminated fuselage; the layers sandwich kevlar tow.  The thought was to strengthen the fuselage.  While keeping it light.  You can see how “successful” the strengthening was – there are, at least, five fuselage breaks in that version.

The middle version was done sometime last summer to replace the first one.  If you look closely, you can see sticks of bass wood instead of the lamination.  That was an improvement but not really very much.  I did reinforce the front by designing 1/64″ ply sides that did a good job of making the nose stronger.  These ply sides only extend back as far as the engine pods.  The second version also has bass leading edges on the wings and a penny embedded in the sandwich of the nose.

The third version was built this week.  Changes include carbon fiber rod for strength and a smaller horizontal tail area (recommended by a friend).  This version hasn’t flown yet, but looks promising as it has a nice glide in a hand toss without weight or adjustment.  These all weigh between 17 and 19 grams for the 14″ span model.

If – IF – I can get this to fly, the kit will contain a sheet of 1/16″ balsa (fuselage), 1/32″ balsa tail and engine pods, 1/64″ ply nose doublers (etched with the prototype XT-37 designation, as shown), 1/8″ balsa wings, plus the bass leading edges, carbon fiber rods, adhesive sticker markings, and the penny nose weight.  I may never get this into production, because, as I said, Jet Cats are a struggle for me.  Much of the damage occurs during test flying; trying to get a predictable flight pattern!

This is why it takes me so long to get a kit to production.  I have to be satisfied with the product and its potential for performance.  This doesn’t even consider all of the hours of drawing the plan and laying out the parts for laser cutting.  At any given time, I have about 3 or 4 new kits in the process of development.  That is my short list.  Then I have the short long list, those that I intend to work on next.  The long long list has those designs I consider viable and good candidates.  I would estimate about 20 designs are on these lists, just waiting their turn.




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Canopies – Waste Not, Want Not

Everyday, people – INCLUDING US MODELERS – throw away perfectly good material that would work in our modeling world.  I’m not talking about the product you purchased, but the packaging you throw away – the ubiquitous Blister Packs that contain a multitude of our daily products.  Did you realize these are commercially vacu-formed items?

I keep many of these, “just in case”.  To say I have more than 100 is not an exaggeration (unfortunately).  Here is a small sample of my hoard – four varieties of smaller blister packaging.

Canopy03I have used the second from the top, previously – as the windscreen for my Jimmie Allen Special.

Canopy04In preparing for the up-coming flying season, I decided to spice up my Durham Mystery Plane.  I use this for small-field Embryo.  The FAC Embryo rules state that you need a headrest with an open cockpit – I never put one on and never cared for the look on the Durham, so I decided to go to my local canopy supply.  I chose this one:

Canopy02A little trimming here and there, inking with a sharpie, and an over-night cure of the canopy cement resulted in this.  I think it gives it a little bit of the look of the F-8 Crusader or the A-7 Corsair II.

Canopy01So don’t throw away all of your blister packs!  Think about how you can use them.  Even some of the hard packs that salads and fruits come in can be used since they are flat pieces of clear plastic.  Think outside of the box!




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I started this last year and am continuing it – our Annual Customer Appreciation Sale.  April 1st is the start of our 5th year in business, so between now and 15 April (Tax Day here in the US), customers can enter the coupon code below at checkout to take advantage of 10% their entire order (before postage).  You can use this once, so make it count.  So here’s the code you need to use:


It’s easiest to just copy and paste so you don’t make any capitalization errors.

Thank you again to all my current and future customers.  Let’s move on into the 5th year!


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New Product – Tungsten Putty

Do you use clay on your models for CG adjustment (who doesn’t)?  Well, I get offended by a huge ugly lump of goop on the nose of my plane.  I struggle to hide it whenever possible.  Sometimes I exceed the capacity of my nose plug storage.

This putty, something you might find in your large tackle shops, is very dense – about 2 or 3 times as dense as clay or wall tack.  It is semi-soft, but pinch off a little blob, knead it a few times and it becomes softer and sticky and will stick to your model.


Being smaller than clay of the same weight, you can hide it more successfully.  It is safe and non-toxic (but I wouldn’t recommend eating it!) As mentioned, you can find an equivalent product in some craft stores or larger fishing supply stores (they use it for line weight) – BUT – it’s about twice the price!  I’m only asking $5 for a container (1 ounce – 28 grams), and that container is a handy aluminum canister with a screw top.

Find it in the ACCESSORIES/MISC area.


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My NoCal Barracuda – a Study in…Perseverance?

When I decided to take my “talents” to Colorado and drop in on the Magnificent Mountain Men’s Pike’s Peak Ceiling Climb indoor contest, I wanted to fly in all of the Flying Aces Club events: Peanut, NoCal, and WWII NoCal Combat.  I had two Peanuts to take and an indoor NoCal, but I had no WWII NoCal.  Years ago, I had designed a Fairey Barracuda and decided to build one of those quickly for this event.  I quickly converted the plan to laser-cut the parts necessary and slapped the frame together.  I then blew up the images I had used for my Peanut Barracuda’s printed tissue and printed them out for the NoCal.  I made a semi-adjustable nose bearing (more on that in another article), and put on an 11″ Ikara Indoor prop, trimmed to the maximum-permissible 7″ diameter.  I packed up my models and mailed them out west, without more than a test glide on the NoCal.
On the contest day, the first two hours of the contest were dedicated to Hand Launch and Catapult gliders.  The Scale and other “heavy” events would start at 11am, with WWII Combat taking place at 2pm.  This meant that I could use the first hours to cut new rubber motors for all of my planes, observe the CLG & HLG, and just do a small bit of socializing and conversing.  The venue (the Civic Auditorium in Colorado Springs) is a nice small indoor site with a  smooth ceiling – it was the site of the 2015 AMA Indoor Nats.  There were even spectators – people that showed up, unaffiliated with any of the flyers, just to watch the activities.  By coincidence they sat in the box seats right behind my table and we chatted throughout the day.  After I cut the rubber to the sizes I thought I would need and loaded all my planes, I laid out my game plan:  I would test each of my known models to make sure I knew what to expect, but the primary goal would be to get my new model flying.  I have seen Indoor NoCal before – both flavors would be a great challenge for me, as I do not pretend to understand the mysteries of Indoor flying.  I fly Outdoor and slow flight is not something we shoot for; we usually try to put as much distance between the plane and the ground as we can to gain the advantage in the glide.  Indoor has no glide and fast climbs are generally a bad thing.
During this initial time, I chose to not fly one plane (it seemed to fly too fast for my comfort) and got some quick trims on the two other older planes.  Now to focus on the brand new plane.  I had hoped to fly it on a loop of 1/16″ rubber, since the plane only weighs 6.7 grams (just over the minimum 6.2 grams), but that motor wouldn’t fly the plane.  It took some time, but I finally got the plane to circle left and appear to be somewhat stable, but it just wouldn’t do much else.  So I then moved up to a loop that was flying my other NoCal – about 5/64″ – This improved a little, but not much.  I resorted to trimming the width of the prop blades and then the diameter – but this motor still wouldn’t pull the plane up, no ability to climb.  I then stripped a loop of 3/32″ rubber and things started to shape up.
In one test, I actually had it go up pretty fast – too fast – it was banging on the ceiling.  That had to be tamed, as that robs performance and can lead to disaster – crashing into a light can cause a dive or a skid down the wall or a misdirection into the stands – nothing good can come from it.  So, I tweaked the thrust settings more and more until I got a steady climb and cruise and circle – except I couldn’t get that – something was always getting disrupted and what started as a good flight would fail to finish.  One of my neighborly observers asked jokingly “do you really want that left wing stalling all the time?”  I laughed out loud and said “Haha! No!  But thanks for pointing my failures out to me!”  Of course, he was right – my plane was unstable.  I knew that already.  But – that made me think – I took a look at that left wing and somehow it had developed a great deal of wash-in.  It took me cracking that trailing edge in two places and re-gluing it before I was able to get a good set in it and then things started to look good for my plane.  That’s when the large steady circle became a reality.  The model would now climb up to about 3/4 of the way to the lights and use the entire width of the room.  Part of indoor flying for me is figuring out where to stand so I don’t hit one wall or the other.  I finished up with the tweaking about 10 or 15 minutes before the Combat.  I might have been able to get a little more climb out of it, and I was landing with rubber left, and it was flying faster than everyone else – but it was flying consistently.

Now my host, contest CD, and expert Free Flighter, Don DeLoach had warned me “this is a lot of fun – we get about 2:30 out of these, so be ready”.  Yes, as I said, I’ve seen WWII NoCal Combat before – flown by guys that can make a Penny Plane fly 5 minutes:  it’s a little discouraging for an Outdoor guy, but I was ready nonetheless.  At least my plane was flying consistently, even if it was only doing about a minute.  I would “represent” as best as I could.

Combat is a form of Mass Launch for models of war planes, in this case from the WWII era.  In the Flying Aces Club, a mass launch must go at least three rounds, eliminating a single or a group until there is a winner – the last plane flying.  I had seen 7 or 8 WWII NoCals being tested, but when Don made the call, there were only 5 participants.  FAC Mass Launches are notorious:  they bring the increased level of nerves due to the head-to-head competition.  They include a little bit of strategy – what can I do to make my chances of survival better – and how to I manage my techniques by round?   And there is a bit of luck involved – especially in a confined area where several planes are occupying the same general cylinder of space.  We assembled at center court, but we were down to four, as one guy broke his plane while winding.  The four of us spaced out a little, and I found my spot, and tried to replicate what I had done before.  As the official called “3 – 2 – 1 – Launch!”, I made sure that my plane took off just like I had practiced.  I noticed two things:  1- my plane climbed to altitude faster than everyone (good and bad – I got out of the way of everyone, but my duration would likely be shorter) and 2- a plane hit the ground right away.  Since the first flyer down was the only elimination that round, I knew right away I was on to the second of three rounds – I could do no worse than 3rd place.

It is not unusual for someone to screw up a launch in Mass Launches.  Nerves get to people and the forget what they should be doing.  This, however, was a shock:  Don was down first – his Spitfire (in my mind, the plane to beat) went down in half a circuit.  He was stunned.  As he examined it, and discovered some fatal break had occurred and, due to his busy involvement managing the contest, he had failed to examine his model before the flight.  Don is meticulous.  He knows his planes and virtually his entire fleet of aircraft is well-built, well-maintained, well-trimmed, and well-documented so that he can literally pull a plane out of the box, load up a motor, and fly it to victory – as he did in several other events that day.  But this time, the motor stick and fuselage had separated to a degree and the plane was not flyable.  He was first one down in an event he should have won.

That left three of us:  Jerry Murphy, Mike Fedor, and me.  We again assembled at center court and were given the launch.  Again, my little Barracuda carried its torpedo aloft quickly and settled into its fast, sweeping circles.  Before I had completed a quarter of the circuit, I heard a clamor to my left – the Wildcat and the Corsair had collided and both planes fell to the ground.  Mike’s Corsair had hit the ground first and was eliminated.  Jerry’s Wildcat followed a second later, but his indoor sheet wood prop was broken.  He took some time – at least as much as it took my plane to fly around and land – to ponder his situation, but he announced to Don that he would need to withdraw.  Don called me to the court with my plane and said “3 – 2 -1 – Launch” and I gave my Barracuda a toss, gliding for the win!  I had coaxed my brand new plane from being a non-flyer into something stable and repeatable and, through that preparation AND A GOOD DEAL OF LUCK, I had come out on top!

MASS LAUNCH LESSONS.  Mass launches are fun – fun to watch and fun to fly.  Sometimes they require the best flying plane out of several best flying planes.  And sometimes, fate intervenes and gives the win to someone who just shows up.  I have won many, many mass launches in our local clubs.  I would say there are four parts to winning:  Participation, Preparation, Coolness Under Fire, and Luck.

Participation – you cannot win if you do not participate.  So, if you have a qualifying model, don’t be afraid to join the fray.  Just like the lottery, you can’t win if you don’t play.

Preparation – know your airplane and get it to fly consistently.  Take time and trim it to fly how you need it to fly. Wind it the same way, launch it the same way.  Stand where you need to stand (indoor) or face the proper direction relative to the wind (outdoor).

Coolness Under Fire – some people get nervous participating in a mass launch.  And sometimes they are nervous to a point of distraction.  Most often, this occurs in a blown motor during winding – trying to get more power.  Or when they do get more power, they don’t know how their plane will handle it and it zooms or torque rolls.  Sometimes, they just get flustered and mess up the launch and they are out right away.  If there is a large mass launch, and if your plane can fly a minute, you can almost be sure of making to the next round if you simply prepare and stay cool.

Luck – the Fickle Finger of Fate (probably on the right hand of Hung) will often touch the contestants in a mass launch.  There will be collisions, crashes, fly-aways, lost planes, pretty much everything you can imagine.  And sometimes that Finger will point to the most unassuming plane as the winner.  A good percentage of my Mass Launch wins have come, not because I had the plane that would fly the longest, but because I participated, was prepared, was cool, and was lucky.

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2016 – A Year for New Adventures

2016 will have several new adventures for me and today I start on one of them.  Last weekend, I packed four of my models into a box and shipped them to Colorado.

Today, I am flying to Colorado Springs to participate in the “Pikes Peak Ceiling Climb”, an indoor Free Flight contest hosted by Don DeLoach and the Magnificent Mountain Men.

This was very much a spontaneous trip and it will be fun to see how my outdoor Peanuts and NoCals work out west!

Stay tuned for updates.  The contest is tomorrow.

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More History Recreated – Kellogg’s PEP Gliders

Back in the early 40s, WWII was supplanting the Golden Age of aviation and model aviation.  Kids that grew up on models and dreams of Lucky Lindy were enlisting to become fighter pilots.  They left behind little brothers, and modeling friends, and there was still a taste of awe regarding airplanes.  Kellogg’s, the cereal manufacturer, marketed their PEP cereal (like Wheaties) to these youngsters enthralled with WWII and airplanes.

They included sheet silhouette models in boxes of PEP cereal.  The collection grew to 20 different US and Allied aircraft.  Kids were encouraged to cut out the models and use them as silhouette ID models

Recently, my brother (an antique dealer) gave me two of these hardwood sheet models.  I decided to trace the originals and laser cut for fun.

PEP P-47-01

I traced as close as possible to the original lines, not changing anything – not the shapes, not the proportions.  Well, I did change the incidence of the wing to promote gliding, but otherwise, I cut the outlines and etched the markings – on both sides of the sheet.

To date, I have created three of these – the P-47, Sturmovik, and PBY.  I have obtained eight others and have online images of five more.  That totals 16 of the original 20.  I’d like to have scans or even photos of the remaining four (Boulton Paul Defiant, Vultee Vanguard, Brewster Buccaneer, and Curtiss Helldiver), if anyone has these.  I plan on producing all 20, if I can get these last models.

These are cut out of 1/20″ sheet balsa and are easily punched out and assembled.  I glued in the wing and tail, but did not glue the props and landing gear – because I wanted to try them as gliders.  I also cracked in dihedral.


I added a small pea of clay to the nose and these will glide across the room.  The P-47, with a few minutes of tweaking actually glided about 50 feet across my back yard.  These are small – about 6″ wingspan and weigh about 2 grams WITH the clay.


You can find these on my site for $4 each, and I have also placed some quantity discounts for these items.

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